Unit 3 Textile Fabrics(纺织织物)
TextiIe Fabrics and Their Structures and Specifications
(织物及其结构与分类)
Fabrics are usually defined as soft materials made from fibers and yarns with desired mechanical properties and thickness, which also are generally referred to as textiles. Fabrics are traditionally con-sidered as any thin, flexible and flat materials, most of which are woven, knitted from yarns, or are bonded directly from fibers.Fabrics are mainly classified by the producing methods, and can be clas-sified into three types.They are woven fabrics, knitted fabrics and nonwoven fabrics(Fig.1.20).Despite different structural characteristics of woven fabrics and knitted fabrics, both of them can be classified by raw material composition, fabric specification and dyeing and printing methods(Tab.1.6).As a kind of textiles consist of fiber webs, nonwoven fabrics are always classified by manufacturing methods.Fabrics can be used as clothing materials, decorative(home textile)materi-als and industrial textile materials.
Fig.1.20 Major kinds of fabrics
Tab. 1.6 CIassification of fabrics
Continued
1.Woven Fabrics
Woven fabrics(Fig. 1.21)are made by interlacing two sets of yarns at right angles to each other on a weaving machine.The lengthwise yarns are called warp yarns or ends, while the widthwise yarns are called weft yarns, filling yarns or picks.The lengthwise edge of the fabric is selvage, which is very important for producing fabrics with improved appearance and quality, and desired width.How-ever, yarns must go through the weaving preparation processes before weaving on a machine.The preparation of warp yarns for weaving consists of four processes as shown in Tab.1.7.Then, the wea-ving of woven fabrics is done on a machine called a loom.Fig.1.22 is a simplified sketch of the loom.
Fig.1.21 Woven fabrics(plain weave)
Tab. 1.7 Preparation of warp yarns for weaving
Continued
Fig.1.22 Simplified sketch of a two harnesses loom
In order to interlace warp and weft yarns to produce fabrics on a loom, five motions are required for weaving to be performed. The following is a brief description of each:
(1)Shedding—separating the warp yarns into an upper and a lower layer to form a shed for the weft yarns to pass through.
(2)Picking—putting a filling yarn in the shed and passing it across the loom.
(3)Beating-up—pushing every loose filling yarn(pick)into the cloth fell by the reed.
(4)Let-off—feeding the warp yarn to the weaving area at required rate and under uniform ten-sion by unwinding it from the weaver′s beam at the back of the loom.
(5)Take-up—withdrawing the already woven fabric from the weaving area at proper rate and then winding it onto the cloth beam at the front of the loom.
Looms can be divided into various types according to different classification methods and fall into two main classes based upon the methods of filling insertion(Tab. 1.8).Necessary spare parts of projectile looms, rapier looms and air jet looms that distinguish them from traditional looms are shown in Fig.1.23~Fig.1.27.
Tab. 1.8 CIassification of Iooms based upon the methods of fiIIing insertion
Fig.1.23 Projectile body and projectile gripper
Fig.1.24 Gripper head of a rapier
Fig.1.25 Gripper band of a rapier
Fig.1.26 Air guides on reed on an air jet loom
Fig.1.27 Nozzles on an air jet loom
Warp yarns and weft yarns interlace on the loom according to the fabric weave. The repeat is the smallest unit of the weave, which, when repeated, will produce the design required in the fabric.There are three basic weaves, namely, plain weave, twill weave and satin weave.All other weaves are a variation or a combination of these weaves.The desired effect must be taken into account before the design of weave for a fabric, including luster, strength, pattern, color effect and cost.The classi-fication and names of woven fabrics vary with weaves used in the fabric and processing systems em-ployed to produce the fabric(Tab.1.9).
Tab. 1.9 CIassification of woven fabrics
Continued
Continued
A woven fabric is described by its length, width, fabric count, fabric weight, yarn size and fabric defects. This information is important to fabric manufactures for it provides a basis for price comparison and for determination of end uses.General specification parameters of woven fabrics are listed in Tab.1.10.
Tab. 1.10 Specification parameters of woven fabrics
Continued
2.Knitted Fabrics
Knitted fabrics(Fig. 1.28)are made by the intermeshing of loops of a single set of yarns.Knit-ted fabrics can be classified into warp knitted fabrics and weft knitted fabrics.For warp knitted fab-rics, yarns are fed along the warp direction and zigzag along the length of the fabric, to form columns(wales)of loops.For weft knitted fabrics, a single yarn is fed along the weft direction and forms hori-zontal rows(courses)of loops along the width of the fabric.Compared with woven fabrics, knitted fabrics have advantages of good stretchability and extension, good draping property, good recovery from wrinkling and folding, high tearing strength, and good air permeability.Besides, weft knits can be shaped during the knitting process by the full fashioning technique.However, knitted fabrics shown bad dimensional stability, are easily to unravel when snagged or pulled out and to pilling, and
Fig.1.28 Knitted fabrics
tend to curl when cut. Warp knitted fabrics and weft knitted fabrics also can be classified by stitches used in them.The classifications of stitches used in warp knitted fabrics and weft knitted fabrics are shown in Tab.1.11.Warp knitted fabrics of major importance are tricot and raschel if classified ac-cording to the type of equipment used and special characteristics of the resulting fabrics.Compared with weft knits, warp knits are tighter, have less stretch, and are less bulky.Moreover, warp knits have better dimensional stability, greater resistance to snagging, raveling, running and abrasion, as well as higher strength.
Tab. 1.11 CIassifications of stitches used in warp knitted fabrics and weft knitted fabrics
Jersey fabrics are widely used for sweater, underwear, hosiery, dress and sport shirt(Fig. 1.29).Rib fabrics are suitable for collar, cuff, elastic sweater or pants and skirt(Fig.1.30).Purl knits are used for sweater, scarf but not suitable for underwear because of their fuzzy surface(Fig.1.31).
Fig.1.29 Jersey fabrics
Fig.1.30 Rib fabrics
Fig.1.31 Purl knits
3.Nonwoven Fabrics
Nonwoven fabrics are sheet or web structures made by directly bonding fibers, yarns, or fila-ments together through mechanical, chemical or thermal methods. Nonwoven fabrics can be made as either disposable or durable goods.Durable nonwovens are manufactured for applications in apparel inter-linings, carpet backings, automobile headliners, road underlayments and so on.Disposable nonwovens are manufactured with the intention of being thrown away after a single or limited number of applications.Examples include diapers, medical dressings, household wipes, filters and so on.Examples of applications of nonwoven fabrics are shown in Fig.1.32.The basic steps in manufactur-ing nonwoven fabrics include preparation of the fiber, web formation, web bonding and drying, and curing.There are three major manufacturing methods to form webs.They are dry laid, wet laid and polymer laid.With the dry laid system, the fabric structure is formed by having the fibers manipula-ted in a dry state.With the wet laid system, the fabric structure is formed by having the fibers manip-ulated in a wet state.With the polymer laid system, the fabric structure is formed by thermoplastic fibers upon being extruded blown by air onto a collection surface.Two types of nonwovens, spunbond-ed nonwovens and melt-blown nonwovens, are manufactured through polymer laid system.Nonwo-ven fabrics are usually classified according to web bonding methods(Tab.1.12).
Fig.1.32 nonwoven fabrics
Tab. 1.12 CIassification of nonwovens according to web bonding methods
Vocabulary
despite 尽管,虽然
decorative 装饰的
interlace 使交错,使交织
right angle 直角
simplify 简化
sketch 素描,草图,梗概
strengthen 加强,巩固
enhance 加强,提高,增加
lubricate 润滑
friction 摩擦,冲突
rub 擦,摩擦,按摩
separate 分开,(使)分离
loose 松的,散漫的
withdraw 撤退拿走
insertion 插入
spare parts 备用零件
distinguish……from 区分,分辨
rigid 顽固的,严格的,坚硬的
pattern 图案,花样
employ 使用,利用
diagonal 对角线的,斜线的
comparison 比较,对照
yardages 码数
absence 缺席,缺少
intermesh 相互串套
zigzag 使成之字形
underwear 内衣
hosiery 袜类
collar 衣领
cuff 袖口
fuzzy 毛茸茸的
disposable 一次性的
inter-lining 衬里
carpet backing 地毯背衬
automobile headliner 汽车顶篷
underlayment 垫层
manipulate 操纵,控制
thermoplastic 热塑性的
extrude 挤压出
wardrobe 衣柜
surgical gown 手术衣
adhesive 黏合剂
saturation 浸透,饱和
fusion 熔化
Professional Vocabulary
weave 织造,组织
knit 针织,编织
bond 黏合,固结
woven fabric 机织物
knitted fabric 针织物
nonwoven fabric 非织造布
print 印花
blended fabric 混纺织物
mixed fabrics 交织织物
single fabric 单纱织物
thready fabric 线织物
semi-thready fabric 半线织物
greige 坯布
yarn dyed fabric 色织物
bleach 漂白
warp yarns/ends 经纱
weft yarn/filling yarns/picks 纬纱
selvage 布边
loom 织机
winding 络筒
winder 络筒机
cheese 扁圆形筒子
spool 有边筒子
warping 整经
creel 整经筒子架
beam 轴、经轴、织轴
sectional warping 分批整经
drum warping 分条整经
pattern drum 分条整经大滚筒
sizing 浆纱
size 浆料
drawing-in 穿结经
shedding 开口
shed 梭口
picking 引纬
beating-up 打纬
fell 织口
let-off 送经
unwind 退绕
weaver′s beam 织轴
take-up 卷取
cloth beam 卷布辊
projectile loom 片梭织机
rapier loom 剑杆织机
water jet loom 喷水织机
air jet loom 喷气织机
shuttle 梭子
rigid rapier loom 刚性剑杆织机
plain weave 平纹组织
twill weave 斜纹组织
satin weave 缎纹组织
sateen 纬面缎
fancy weave 小花纹组织,花式组织
rib weave 重平组织
basket weave 方平组织
reinforced twill 加强斜纹组织
curved twill 曲线斜纹
combined twill 复合斜纹
reverse twill 山形斜纹
herringbone twill 破斜纹,人字斜纹
combined weave 联合组织
waffle weave 蜂巢组织
pique weave 凸条组织
crepe weave 绉组织
compound weave 复杂组织
double warp weave 重经组织
double weft weave 重纬组织
double layer weave 双层组织
jacquard weave 大提花组织
plain cloth 平布
cambric 麻纱,细纺细薄布
poplin 府绸
voile 巴里纱
hair cords 麻纱
down-proof fabric 防绒布
indigo chambay 靛蓝青年布
double warp fabric 双经布
single drill 纱斜纹
jean 细斜纹,牛仔布
serge 哔叽
thready gabercord 线华达呢
khaki drill 卡其
one-sided drill 单面卡其
twill satin 直贡
flannelette 绒布
corduroy 灯芯绒
velveteen 平绒
leno and gauze 纱罗织物
oxford 牛津布
seersucker 泡泡纱
canvas 帆布
burnt-out 烂花布
gabardine 华达呢
satin back gabardine 缎背华达呢
single face gabardine 单面华达呢
valitin 凡立丁
palace 派力司
worsted flannel 精纺法兰绒
fancy suiting 花呢
venetian 贡呢
melton 麦尔登
uniform cloth 制服呢
tweed 粗花呢
homespun 钢花呢
harris 海力斯
fleuret 粗服呢
silk voile 真丝绡
silk organdy 素纱
habutai 电力纺
fuchun batiste 富春纺
nylon palace 尼丝纺
polyester pongee 涤丝纺
polyester taffeta 涤塔夫
crepe georgette 乔其绉
crepon georgette 顺纡乔其
crepe de chine 双绉
silk chiffon 真丝雪纺
doupioni pongee 双宫绸
sheer silk satin 薄缎
rayon brocade 人丝织锦缎
silk/rayon mixed tapestry satin 桑/黏交织织锦缎
fabric count 织物经纬密
streak 条斑
barre 横档
loop 线圈
wale 线圈纵行
course 线圈横列
draping property 悬垂性能
tearing strength 撕裂强力
full fashioning 全成形
stitch 针织物组织
tricot 特里科经编针织物
raschel 拉舍尔经编针织物
ravel 脱散
jersey/plain stitch 纬平针组织
rib stitch 罗纹组织
purl stitch 双反面组织
derivative jersey stitch 变化纬平针组织
double rib stitch/interlock stitch 双罗纹组织
tuck stitch 集圈组织
jacquard stitch 提花组织
laying-in stitch 衬垫组织
plating stitch 添纱组织
terry stitch 毛圈组织
plush/pile stitch 长毛绒组织
lace stitch 移圈组织(纱罗组织)
blister stitch 胖花组织
weft laid-in stitch 衬纬组织
chain/pillar stitch 编链组织
tricot stitch 经平组织
satin tricot stitch 经缎组织
double loop stitch 重经组织
cord stitch 三针经平组织(经绒组织)
locknit stitch 经平绒组织
reverse locknit 经绒平组织
atlas locknit 双经缎组织
queen′s cord 变化经平编链组织
wipe 湿巾
dry laid 干法成网
wet laid 湿法成网
polymer laid 聚合物挤压法
spunbonded nonwovens 纺黏非织造布
melt-blown nonwovens 熔喷非织造布
needle punched nonwovens 针刺非织造布
spunlaced nonwovens 水刺非织造布造布
stitch-bonded nonwovens 缝编非织
Translation Practice
1.100 %Polyester Taffeta(Fig.1.33)
Fig.1.33 Polyester taffeta
2.100 %Cotton Yarn Dyed Stripe Interlock Fabric(Fig.1.34)
Fig.1.34 Stripe interlock fabric
(1)Quick Details
(2)Packaging&Delivery
Packaging Details:roll packing inside and plastic bags outside.
Sample:A4 size or half meter can be offered for free.
Sample Time:3~10 days if you want to customize,1 day for our in stock samples.
3.100 %Polyester Burn Out Velvet Fabric Wholesale/Home Textiles(Fig.1.35)
Fig.1.35 Burn out velvet fabrics
4.2017 Professional Factory In-Stock Denim Fabrics for Lady Jeans(Fig.1.36)
Fig.1.36 Denim fabrics
Quick Details
5.Latest/Fashionable Silver Sequin Dot Pattern Fabric(Fig.1.37)
Fig.1.37 Silver sequin dot pattern fabrics
Quick Details
Notes
mesh/net fabric(Fig. 1.38):网眼织物,有网眼形小孔的织物即网眼布,主要有机织网眼布和针织网眼布。
Fig.1.38 Mesh/net fabrics
embroider:绣花、刺绣。
6.100 %Polyester Suede Fabric(Fig.1.39)
Fig.1.39 Suede fabrics
Quick Details
Notes
suede fabric:麂皮绒、仿麂皮织物。